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Non-metallic cable trays – performance at elevated temperatures

Eaton’s B-Line series fiberglass cable tray systems provide an economical support system with superior strength at room temperatures and dependable load bearing capabilities at continuously elevated temperatures.

Fiberglass cable tray strength reduction guidelines

While fiberglass cable tray systems utilize a heat-cured resin that doesn’t melt at higher temperatures, it’s important to realize there is a slight loss of rigidity at continuously elevated temperatures.

The current strength reduction guidelines are published in the NEMA FG 1-1993 standard. Below are the existing reduction guidelines listed in NEMA FG 1-1993 Table 4-3.

NEMA FG 1-1993 Table 4-3

Temperature (Degrees F) Approximate Percent of Strength
75 100
100 90
125  78

Fiberglass cable tray use at high temperatures

This standard has been recently updated to indicate that manufacturers shall provide product information on changes in load characteristics due to changes in temperature. While most companies still choose to use the existing information as shown above, Eaton has completed independent testing showing the current reduction criteria to be rather conservative for our individual products.

Following the old guidelines indicates that a tray system meeting the NEMA loading requirements at ambient temperatures (75°F) may be inadequate when used at elevated temperatures. This can be a concern in industrial applications or exterior locations where exposure may exceed 100°F for an extended length of time.

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Recognizing this as a valid concern for the end user, material was recently tested to determine actual property degradation at these temperatures.

Testing an actual tray was impractical, so coupons were cut from the side rail and tested at elevated temperatures. Tensile and Flexural values were obtained at ambient, 100°F, and 125°F.

Actual Test Results: In composite materials, the modulus of a coupon can directly correlate to the stiffness of the end product. To use the same reduction chart format as before, the actual values were:

Temperature (Degrees F) Percent of Tensile Strength Percent of Flexural Strength
75 100 100
100 97.6 91.8
125 88.5 91.8

36F cable tray strength at elevated temperatures (20-foot span)

Based on the maximum tensile strength reduction experienced (11.5%) and actual cable tray loading tests (on 36F12-36-240 cable tray), the results would be as follows:

cable tray loading tests

Fiberglass cable tray testing results

The end result is that B-Line series 36F cable tray can be safely installed in a 125°F continuous service environment exibiting only an 11.5 percent drop verses the NEMA guidelines 22 percent drop. Even though this analysis was done on one size tray, the same advanced composite technology is used on all components in the fiberglass cable tray systems. As with metal alloys, they will all perform within these parameters.

While the old NEMA Standard for strength reduction at elevated temperature is 11 years old, it’s still applicable to several fiberglass systems being produced. However, Eaton’s B-Line fiberglass tray system with advanced resins and superior processing technology, provide a superior strength support system that far exceeds the NEMA standard.

Fiberglass cable tray

With Eaton’s B-Line series fiberglass cable tray, the costly temperature duration practices of the past are over. Look to Eaton for superior, long-lasting B-Line series cable tray systems.