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Royal Power Solutions

Our Royal Power Solutions business is a recognized leader of advanced power distribution solutions for OEMs and global brands. From battery and high current terminals to precision components, we pioneer the connections that deliver power efficiency and safety.

High precision connector technologies for an electrified world

Our new products are designed for the global trend of increased electrification: including Electric Vehicles.​

Our design emphasize: safety, green solutions, efficiency and affordable solutions.​

Our connectivity solutions overcome electrification’s energy wasters.

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The Royal Power Solutions business at Eaton is dedicated to:

Royal power solutions products

Eyelet Terminals

Eaton’s eyelet terminals are crafted with sophisticated engineering to manage, handle, stamp, and assemble intricate parts. Our eyelet terminal connectors are designed in our state-of-the-art stamping facilities and feature numerous benefits, including our ability to produce billions of parts annually, and an extensive product offering with internal manufacturing capability for single sourcing of large programs.

Key Features​

  • Engineered grips for solderless connections.​
  • Sealed connections.​
  • In-die assembly.
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Connectors​

Eaton is pioneering high-precision connector technologies to increase affordability, efficiency and safety in signal and data transmission, improving total systems cost and reliability through better assembly and ergonomics.

Key Features​

  • Conformance to USCAR-2 specifications and beyond.​
  • Designed and manufactured for cost competitiveness. ​
  • Quality product from a market leader in harsh environment connector products.
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Flexible Busbars

The RigiFlex busbar is rigid in some areas, but flexible in sections that require elevation changes within the system design. This flexibility also works well across the battery pack in areas that need tolerance for expansion and contraction during charging and discharging cycles due to fluctuating temperatures.​

Key Features​

  • Terminals exceed General Motors ‘2000 Newton’ specifications, meaning battery will never come off terminal.​
  • Terminal is the only one on market that meets these exacting standards.​

  • Eaton’s terminals eliminate need for backup battery. ​

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Battery Terminals​

Eaton designs, tests and produces billions of components annually to power automotive, and other electrical applications. Our connectivity solutions are designed to be energy efficient in order to create sustainable power solutions for an increasingly electrified world.​

Eaton’s stamped battery terminal provides leading performance, cost, and weight savings. Each of our battery terminals is designed to industry standards and comes with several benefits, including custom designs; compatible with SAE and DIN configurations; various post sizes (JIS, DIN, SAE, IEC); top-down design (terminal can be tightened from the top with right or left hand); and primary positive and negative connection on a 12-volt battery.​

Key Features​

  • Conformance to USCAR-2 specifications and beyond.​
  • Designed and manufactured for cost competitiveness. ​
  • Quality product from a market leader in harsh environment connector products.
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High Power Lock Box​

Eaton’s specialized High Power Lock Box (HPLB) power connectors are ideal for current and future electrified vehicle solutions. The HPLB connectors offer a space-saving profile, superior performance, cost savings and reduced manufacturing complexity. The HPLB terminals provide efficiency and reliability as well as protection against the elements. Additionally, the HPLB terminals are waterproof up to 1 meter deep and strong enough to withstand high-pressure water spray.​

Key Features​

  • Copper (Cu) or Aluminum (Al) construction. 
  • Low insertion force.
  • Internal spring pressure.
US Patent No. 9,905,953 and 10,135,168​
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Rigid Busbars

Eaton’s ‘Cavity Centering Molding’ technology provides our Rigid Busbars with a consistent and even over-mold and eliminates thin spots commonly seen in molding. In addition to providing the largest cross-sectional area on the market (up to 2” wide), our Rigid Busbars are subject to Hi-Pot and Dielectric Strength confirmation. The rigid busbar can be welded to interface any application. To allow for a quick connection, ultrasonically weld an HPLB to both ends of your rigid busbar for a boltless connection.

Key Features​

  • Cutting-edge ‘Cavity Centering Molding’ technology incorporated into busbar manufacturing processes.
  • Consistent over-molding.
  • Robust vibration resistance.
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